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Ferralium 255 Mechanical Properties (UNS S32550)

Ferralium 255 mechanical and physical properties, UNS S32550
Ferralium 255 properties reference

Yield, tensile, hardness, Charpy, and elevated-temperature data for super duplex stainless steel

Ferralium 255 (UNS S32550, EN 1.4507) supplied solution-annealed per ASTM A479 delivers roughly twice the yield strength of 316L austenitic stainless steel at the same chloride-pitting resistance, and roughly the same yield as standard duplex 22Cr (S32205) but with PREN ≥ 40 (vs ~35 for 22Cr). The 25Cr-5Ni-3Mo-2Cu-0.2N composition with a balanced ferrite-austenite microstructure (35 to 55% ferrite per ASTM E562) produces a yield strength minimum of 550 MPa, a tensile minimum of 760 MPa, and Charpy V-notch energy ≥ 45 J at -46 °C in the qualifying-thickness range. The hardness cap of 32 HRC for NACE MR0175 sour-service compliance is achieved by solution-anneal at 1080 °C with water quench; no precipitation or cold-work hardening is permitted.

Room-Temperature Mechanical Minima (ASTM A479 / NORSOK MDS D55)

PropertyMinimumTest method
Yield strength (Rp0.2)550 MPa (80 ksi)ASTM E8 / A370
Tensile strength (Rm)760 MPa (110 ksi)ASTM E8 / A370
Elongation A5 (4D)15%ASTM E8
Reduction of area, min40%ASTM E8
Hardness, max32 HRC (NACE MR0175)ASTM E18, E10
Charpy V-notch at -46 °C, min45 J (longitudinal), 30 J (transverse)ASTM E23
Ferrite content35 to 55%ASTM E562 (point count)
Density7.81 g/cm³ASTM B311
Modulus of elasticity200 GPa (29 × 10⁶ psi)ASTM E111
Poisson's ratio0.30ASTM E132

Elevated-Temperature Yield (Typical, Solution-Annealed)

TemperatureYield (Rp0.2), typicalTensile (Rm), typical
20 °C620 MPa820 MPa
100 °C540 MPa780 MPa
200 °C490 MPa735 MPa
250 °C465 MPa720 MPa
300 °C (max for design code)440 MPa700 MPa

ASME BPVC Section II-D limits the design temperature for ferritic-austenitic super duplex grades to 316 °C (600 °F) because of the risk of 475 °C embrittlement on long-time exposure above 300 °C. NORSOK M-630 caps service temperature at 250 °C for sustained loads to allow design margin against the same embrittlement mechanism.

Comparison vs Adjacent Grades

GradeUNSYield, MPaTensile, MPaHardness, HRC max
304L austeniticS3040317048592 HRB
316L austeniticS3160317048592 HRB
Duplex 2205S31803 / S3220545062032 HRC (NACE)
Ferralium 255S3255055076032 HRC (NACE)
Super duplex 2507S3275055079532 HRC (NACE)
Zeron 100S3276055075032 HRC (NACE)

Need Ferralium 255 stainless steel? Email info@torqbolt.com or WhatsApp +91-22-66157017 with form, dimensions, quantity, ASTM/EN spec, MTC level (3.1 / 3.2). NACE MR0175 sour-service stamp on every heat. NORSOK M-650 QTR on request. Per-heat EN 10204 type 3.2 MTC included with every consignment.