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Ferralium 255 Heavy Hex Nuts (UNS S32550)

Ferralium 255 heavy hex nuts per ASTM A194 S3, UNS S32550
Ferralium 255 heavy hex nuts per ASTM A194

ASTM A194 supplementary requirement S7 / S7M, companion to ASTM A193 S6 stud bolts

Ferralium 255 heavy hex nuts ship as the standard companion to ASTM A193 supplementary S6 stud bolts in the same heat. Where the bolt is a super duplex grade, the nut must match: a carbon-steel A194 grade 2H nut on a super duplex stud creates a galvanic couple in seawater and a Cr-depleted contact zone in sour service. ASTM A194 supplementary requirement S7 (inch) and S7M (metric) cover super duplex nuts to UNS S32550, S32750, S32760 with mechanical properties parallelling A193 S6: hardness ≤ 32 HRC for NACE MR0175 / ISO 15156-3 sour-service, ferrite content 35 to 55%, full PREN ≥ 40 chemistry. Heavy series dimensional per ASME B18.2.2. Per-heat EN 10204 type 3.2 MTC. RFQ: info@torqbolt.com / WhatsApp +91-22-66157017.

Heavy Hex Dimensional

StandardRegionSize rangeAcross-flats
ASME B18.2.2 heavy hexUS, ASME flanges1/2" to 4"Larger by 1/8" over regular hex
ISO 4032 / DIN 934EU, regular hex (companion only for low-class joints)M6 to M64Standard A/F per ISO
ISO 4775 / DIN 6915EU, structural high-strength heavy hexM12 to M36EU heavy series

Mechanical and Chemistry Per ASTM A194 S7

PropertyRequirement
Proof load, minEqual to bolt yield × stress area (per A194 paragraph 9)
Hardness, max32 HRC (NACE)
Ferrite content35 to 55% (ASTM E562)
Solution-anneal1080 °C ± 20, water quench
MarkingManufacturer ID, S7 (or S7M), heat number

Why the Nut Grade Must Match the Bolt

Mixed-metallurgy bolted joints in seawater or sour service exhibit galvanic corrosion at the bolt-nut thread interface, with the lower-PREN component sacrificing. A carbon steel A194 grade 2H nut on a super duplex S6 bolt is a textbook example: the nut corrodes preferentially, loses preload, and the joint leaks. NACE MR0175 paragraph 8 and NORSOK M-630 explicitly require matched-grade fastener pairs. Standard pairings: A193 B7 with A194 grade 2H (carbon), A193 B8M with A194 grade 8MA (austenitic), A193 S1 with A194 S3 (duplex 2205), A193 S6 with A194 S7 (Ferralium 255 / 2507 / Zeron 100 super duplex).